Product Description
Product Description
Product Parameters
| Parameters | Unit | Level | Reduction Ratio | Flange Size Specification | |||||
| 070 | 090 | 115 | 155 | 205 | 235 | ||||
| Rated output torque T2n | N.m | 1 | 3 | 55 | 130 | 208 | 342 | 588 | 1140 |
| 4 | 50 | 140 | 290 | 542 | 1050 | 1700 | |||
| 5 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 7 | 35 | 140 | 300 | 550 | 1100 | 1800 | |||
| 8 | 35 | 120 | 260 | 500 | 1000 | 1600 | |||
| 10 | 23 | 48 | 140 | 370 | 520 | 1220 | |||
| 2 | 12 | 55 | 130 | 208 | 342 | 588 | 1140 | ||
| 15 | 55 | 130 | 208 | 342 | 588 | 1140 | |||
| 20 | 50 | 140 | 290 | 542 | 1050 | 1700 | |||
| 25 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 28 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 30 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 35 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 40 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 50 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 70 | 35 | 140 | 310 | 550 | 1100 | 1800 | |||
| 100 | 23 | 48 | 140 | 370 | 520 | 1220 | |||
| 3 | 120 | 60 | 160 | 330 | 650 | 1200 | 2000 | ||
| 150 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 200 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 250 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 280 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 350 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 400 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 500 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 700 | 35 | 140 | 310 | 550 | 1100 | 1800 | |||
| 1000 | 23 | 48 | 140 | 370 | 520 | 1220 | |||
| Maximum output torque T2b | N.m | 1,2,3 | 3~1000 | 3Times of Rated Output Torque | |||||
| Rated input speed N1n | rpm | 1,2,3 | 3~1000 | 5000 | 3000 | 3000 | 3000 | 3000 | 2000 |
| Maximum input speed N1b | rpm | 1,2,3 | 3~1000 | 10000 | 6000 | 6000 | 6000 | 6000 | 4000 |
| Ultra Precision Backlash PS | arcmin | 1 | 3~10 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 |
| arcmin | 2 | 12~100 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | |
| arcmin | 3 | 120~1000 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| High Precision Backlash P0 | arcmin | 1 | 3~10 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 |
| arcmin | 2 | 12~100 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
| arcmin | 3 | 120~1000 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | |
| Precision Backlash P1 | arcmin | 1 | 3~10 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 |
| arcmin | 2 | 12~100 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| arcmin | 3 | 12~1000 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | |
| Standard Backlash P2 | arcmin | 1 | 3~10 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 |
| arcmin | 2 | 12~100 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | |
| arcmin | 3 | 120~1000 | ≤11 | ≤11 | ≤11 | ≤11 | ≤11 | ≤11 | |
| Torsional Rigidity | Nm/arcmin | 1,2,3 | 3~1000 | 3.5 | 10.5 | 20 | 39 | 115 | 180 |
| Allowable radial force F2rb2 | N | 1,2,3 | 3~1000 | 1100 | 2200 | 5571 | 7610 | 10900 | 24000 |
| Allowable axial force F2ab2 | N | 1,2,3 | 3~1000 | 630 | 1230 | 2550 | 3780 | 5875 | 11200 |
| Moment of Inertia J1 | kg.cm2 | 1 | 3~10 | 0.2 | 1.2 | 2 | 7.2 | 25 | 65 |
| 2 | 12~100 | 0.08 | 0.18 | 0.7 | 1.7 | 7.9 | 14 | ||
| 3 | 120~1000 | 0.03 | 0.01 | 0.04 | 0.09 | 0.21 | 0.82 | ||
| Service Life | hr | 1,2,3 | 3~1000 | 20000 | |||||
| Efficiency η | % | 1 | 3~10 | 97% | |||||
| 2 | 12~100 | 94% | |||||||
| 3 | 120~1000 | 91% | |||||||
| Noise Level | dB | 1,2,3 | 3~1000 | ≤58 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 |
| Operating Temperature | ºC | 1,2,3 | 3~1000 | -10~+90 | |||||
| Protection Class | IP | 1,2,3 | 3~1000 | IP65 | |||||
| Weights | kg | 1 | 3~10 | 1.3 | 3.7 | 7.8 | 14.5 | 29 | 48 |
| 2 | 12~100 | 1.9 | 4.1 | 9 | 17.5 | 33 | 60 | ||
| 3 | 120~1000 | 2.3 | 4.8 | 12 | 22 | 37 | 72 | ||
FAQ
Q: How to select a gearbox?
A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.
Q: What type of motor can be paired with a gearbox?
A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.
Q: Does a gearbox require maintenance, and how is it maintained?
A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.
Q: What is the lifespan of a gearbox?
A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.
Q: What is the slowest speed a gearbox can achieve?
A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.
Q: What is the maximum reduction ratio of a gearbox?
A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.
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| Application: | Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Handling Varying Torque Demands with Agricultural Gearboxes
Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:
- Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
- Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
- Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
- Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.
The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.
Power Transmission in Farming Equipment with Agricultural Gearboxes
Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:
- Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
- Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
- Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
- Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
- Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.
By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.
editor by CX 2024-04-24
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